Smart Technologies & Data Solutions is one of nine capabilities within the MARCH Engineering Stack.

Our teams design and implement data acquisition, analytics and monitoring solutions that turn operational data into practical insight, supporting better decision-making, improved efficiency and long-term performance improvement.

Services range from real-time monitoring and asset performance management through to predictive maintenance, energy monitoring, simulation and cloud-based platforms.

Digital technologies are creating new opportunities to connect assets, automate processes and make better use of operational data. Industry 4.0 programmes bring together automation, connectivity, analytics and digital systems to create more intelligent and responsive production environments. The result is improved productivity, greater operational flexibility and stronger competitiveness through digitally enabled operations.

Operational data is most valuable when the people closest to the process can access and explore it for themselves. Self-service analytics platforms provide intuitive tools for visualising, interrogating and reporting on data without relying on specialist resources or manual report creation. The result is faster access to insight, improved decision-making and reduced dependence on manual reporting processes.

Operational improvement starts with access to accurate, reliable and accessible data from across assets, processes and production environments. Data acquisition and analytics solutions collect, structure and present information from multiple sources, creating a trusted foundation for performance monitoring, optimisation and decision-making. The result is reliable data, actionable insight and greater visibility of the factors that influence efficiency, productivity and operational performance.

Industrial data often becomes more valuable when it can be accessed, managed and analysed across multiple sites, systems and users. Cloud solutions provide secure, scalable platforms for storing, sharing and managing operational information, while supporting remote access and enterprise-wide connectivity. The result is improved scalability, greater resilience and broader access to operational insight across the organisation.

Understanding how energy is used across facilities is the first step towards reducing consumption, cost and environmental impact. Smart metering and power monitoring systems capture and analyse energy data at asset, process and site level, providing visibility of usage patterns, inefficiencies and consumption trends. The result is improved energy efficiency, reduced operating costs and stronger sustainability reporting supported by accurate and accessible data.

Asset condition and performance data can provide early indicators of developing issues long before equipment failure occurs. Predictive maintenance solutions analyse operational and condition data to identify emerging faults, prioritise interventions and support more informed maintenance planning. The result is reduced unplanned downtime, extended asset life and lower maintenance costs through more timely, data-driven maintenance decisions.

Understanding how assets are performing throughout their lifecycle provides the foundation for more effective maintenance and operational decision-making. Asset performance management solutions bring together condition, reliability and operational data to create a clearer picture of asset health, risk and future performance. The result is improved asset reliability, optimised maintenance planning and reduced operational risk.

Real-time visibility of operations helps teams respond more quickly to issues, assess performance as conditions change and maintain control of critical processes. Real-time monitoring solutions collect and present live operational data, alarms and events from across connected systems, providing immediate insight into current performance and emerging issues. The result is faster issue identification, improved operational control and more informed decision-making based on current conditions.

Digital control systems provide the framework that connects assets, data and operational decision-making across modern industrial environments. Digital control architectures are designed to support secure connectivity, resilience and scalability, while enabling integration between control systems, operational technology and business applications. The result is more resilient control environments, simplified integration of new technologies and a control platform that can adapt as operational requirements evolve.

Compressed air systems often consume significant amounts of energy, making inefficiencies difficult to identify without accurate operational data. Compressed air data logging captures and analyses system performance, helping reveal leaks, inappropriate pressure settings, demand fluctuations and other opportunities for improvement. The result is improved energy efficiency, reduced operating costs and a more efficient compressed air system.

Case Studies

Cloud technology deployment for a major utilities company

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Condition based monitoring saves £30,000

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Systems integration & automation for leading food and beverage manufacturer

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